New energy battery module material structure

DOI: 10.1016/j.ijheatmasstransfer.2020.120434 Corpus ID: 224966610; Numerical analysis of different fin structures in phase change material module for battery thermal management system and its optimization

Numerical analysis of different fin structures in phase change material ...

DOI: 10.1016/j.ijheatmasstransfer.2020.120434 Corpus ID: 224966610; Numerical analysis of different fin structures in phase change material module for battery thermal management system and its optimization

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Study on the Performance of Parallel Air-Cooled Structure

Temperature and temperature consistency have an important effect on the effective performance and thermal safety of lithium-ion batteries. Huge temperature inconsistency can lead to the behavior of overcharge and overdischarge so that it improves the risk of fire and thermal runaway. Temperature rise and heat generation rate during …

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Thermal performance of axial air cooling system with bionic …

Inspired by the skull and osteoderms of crocodilian [36], a new type of radiator with bionic surface structure for the axial air cooling of the 18,650 cylindrical battery module is proposed and applied to the battery pack without changing the arrangement of cells. Specifically, three rows of 18650-type battery cells are arranged axially and the ...

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Numerical analysis of different fin structures in phase change material ...

A widely used and commercially available PCM -RT35HC [10,42] (Table. 1 The variation of battery temperature with time is shown in Fig. 4. The heat generated in the battery during the discharge ...

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Optimization Analysis of Power Battery Pack Box Structure for …

This paper takes a BEV as the target model and optimizes the lightweight design of the battery pack box and surrounding structural parts to achieve the goal of improving …

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A new design of cooling plate for liquid-cooled battery thermal ...

Based on different working mediums, BTMS can be categorized into air cooling, liquid cooling, and phase-change material (PCM) cooling. Among them, air cooling and liquid cooling have been widely applied in electric vehicle products. Air cooling, due to its low cost and simple structure, has been extensively used in small-scale battery …

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Preparation of a novel composite phase change material (PCM) …

The rapid development of new energy vehicles urgently requires lightweight power battery modules with excellent thermal performance. To achieve this goal, a high thermal conductivity composite phase change materials (CPCM) was prepared and its locally enhanced heat transfer characteristics of power battery module were …

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Structural Analysis of Battery Pack Box for New Energy Vehicles …

Abstract. The box structure of the power battery pack is an important issue to ensure the safe driving of new energy vehicles, which required relatively better …

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Simulation and optimization of a new energy vehicle …

A battery pack structure model is imported into ANSYS for structural optimization under sharp acceleration, sharp turn and sharp deceleration turn conditions on the bumpy road. Based on the...

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Simulation research on thermal management system of battery module …

This paper''s research is centered on the thermal performance of high-capacity LiFePO 4 battery modules. Currently, the majority of energy storage systems utilize 280Ah LiFePO 4 battery or larger capacity battery cells. Employing a singular heat dissipation method can result in an overall temperature difference increase within the …

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Structure Optimization of Battery Module With a Parallel Multi …

In order to keep the power battery work within an ideal temperature range for the electric vehicle, the liquid cooling plate with parallel multi-channels is designed, and a three-dimensional thermal model of battery module with the liquid cooling plate is established. Subsequently, the effects of the cooling plate thickness and the cooling pipe …

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Optimization of the detailed factors in a phase-change-material module ...

Fig. 1 (a) depicts the structure of the PCM module, including a single battery surrounded by PCM layer with different thickness of 5, 10 and 15 mm. The module shell was made of ABS (Acrylonitrile Butadiene Styrene) plastic. All the experiments were conducted in the room temperature around 25 °C.

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Experimental investigation on thermal management of lithium-ion battery ...

The minimum appeared in the middle of discharge (about 1950 s). When the battery module was tested for heat generation rate under 2C rate, the temperature is soon greater than 50 °C, which exceeded the safe operating temperature of the battery. For safety reasons, the battery module''s heat generation rate test at 2C rate was not …

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Multidisciplinary design optimisation of lattice-based battery …

Battery housing, a protective casing encapsulating the battery, must fulfil competing engineering requirements of high stiffness and effective thermal management …

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Numerical analysis of different fin structures in phase change material ...

In order to improve the safety of battery modules, a parallel battery connection in the battery module is recommended, which can reduce the busbar temperature by 4.86 °C, as determined through ...

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Thermal investigation of lithium-ion battery module with different …

The optimal battery module structure and air cooling strategy is recommended. ... within a battery pack cooled by air. Sabbah [24], [25] compared the effectiveness of passive cooling by phase change materials (PCM) with active forced air cooling. ... Thermal management of cylindrical power battery module for extending the …

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Application of power battery under thermal conductive silica gel …

Introduction. To better explore the thermal management system of thermally conductive silica gel plate (CSGP) batteries, this study first summarizes the development …

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Thermal Management for Battery Module with Liquid-Cooled Shell ...

Thermal Management for Battery Module with Liquid ...

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Battle for the EV Battery Box

All battery components are housed in the vehicle body-in-white, eliminating the separate pack. In such setups, under investigation by Tesla and others, the chassis pan and vehicle side structure double as the battery''s bottom plate and sides. In this marriage, impact integrity, accurate pack assembly, and robust sealing are paramount.

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Simulation study of a cylindrical battery module

According to the heating characteristics of the columnar cell, a new encapsulation method of the columnar cell is proposed. • STAR-CCM+ software was used to verify that the heat dissipation of the new battery packaging structure is better than that of the traditional battery layout.

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Optimization of the detailed factors in a phase-change-material module ...

DOI: 10.1016/J.IJHEATMASSTRANSFER.2019.04.050 Corpus ID: 145951234; Optimization of the detailed factors in a phase-change-material module for battery thermal management @article{Weng2019OptimizationOT, title={Optimization of the detailed factors in a phase-change-material module for battery thermal management}, …

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Simulation research on thermal management system of battery module …

In this paper, a battery module of 1P13S is selected as the research object, which is being cooled by a mixture of liquid cooling and air-cooling (Fig. 1 (a)).The battery module consists of thirteen 280Ah LiFePO 4 batteries (Fig. 1 (b)).As the capacity of the battery increases, its density and specific heat capacity also increase, resulting in …

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Multifunctional composite designs for structural energy storage

The integrated structural batteries utilize a variety of multifunctional composite materials for electrodes, electrolytes, and separators to improve energy storage performance and …

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Optimization of the internal fin in a phase-change-material module …

To further illustrate the advantages of the fin combination in the heat transfer process inside battery module, Fig. 2 is made to describe the changes in the heat transfer rate and heat transfer path from lower part and upper part, respectively. The ν 1 and ν 2 are defined as the heat transfer rate inside the PCM and fin respectively. For the …

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Enhancing battery module safety with insulation material: Hollow …

Therefore, addressing the conflict between heat dissipation and insulation requires the development of new insulation materials, such as impregnating paraffin into porous insulation materials [23], [24], this method can achieve thermal management using paraffin while ensuring battery module safety with the insulation properties of the porous ...

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Battery Technology | Form Energy

The active components of our iron-air battery system are some of the safest, cheapest, and most abundant materials on the planet — low-cost iron, water, and air. Iron-air batteries are the best solution to balance the multi-day variability of renewable energy due to their extremely low cost, safety, durability, and global scalability.

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Enhancing battery module safety with insulation material: Hollow …

Request PDF | Enhancing battery module safety with insulation material: Hollow glass microspheres incorporating aerogel of varying particle sizes | Thermal runaway propagation (TRP) in lithium-ion ...

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Application of power battery under thermal conductive silica gel …

To better explore the thermal management system of thermally conductive silica gel plate (CSGP) batteries, this study first summarizes the development status of thermal …

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Experimental study of novel nickel foam-based composite phase …

Fig. 4 shows the connection diagram of the experimental device for the battery module measurement. A programmable thermostat was applied to simulate the constant ambient temperature of 35 °C. The above-mentioned T-type thermocouples of the battery module were connected to the temperature inspection instrument.

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BATTERY MODULE AND PACK ASSEMBLY …

To strengthen the economic pillar in sustainability assessment, the indicator ''domestic value added'' is introduced. It aims at comparing established and less developed technologies regarding ...

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Structure Optimization of Battery Module With a Parallel Multi …

Abstract. In order to keep the power battery work within an ideal temperature range for the electric vehicle, the liquid cooling plate with parallel multi-channels is designed, and a three-dimensional thermal model of battery module with the liquid cooling plate is established. Subsequently, the effects of the cooling plate thickness and …

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Experimental study on the thermal management performance of …

Phase change material (PCM) technology is an interesting method for battery thermal management, while the cooling behavior and cooling efficiency of PCM on prismatic lithium-ion batteries are unclear. In this work, a series of experiments are conducted to systematically investigate the cooling efficiency of PCM and the several …

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SIMULATION AND OPTIMIZATION OF A NEW ENERGY …

The battery element material is an aluminum structure made by ATL Pride with characteristics of large temperature difference withstand, higher peak value of electric heating, over 120Wh/kg specific energy of the battery element, and 150-kilometers

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Investigation on thermal management performance of PCM-fin structure ...

In this paper a novel phase change material (PCM) and fin structure was proposed for the thermal management system of LiFePO 4 battery module to reduce the maximum temperature and improve the temperature uniformity in high-temperature environment (40 °C). Carefully designed experiments were performed for model validation.

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Effect of liquid cooling system structure on lithium-ion battery pack ...

Section snippets Physical models. This article focuses on cooling system for batteries, which have been simplified from the actual item. The basic simplified model of the lithium-ion battery pack, which is equipped with a series of novel cooling systems and includes a single lithium-ion battery and different types of cooling structures, is shown in …

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New Energy Vehicle Power Battery Aluminum Material

New Energy Vehicle Power Battery Aluminum Material

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A Review of Cooling Technologies in Lithium-Ion Power Battery …

The power battery is an important component of new energy vehicles, and thermal safety is the key issue in its development. During charging and discharging, how to enhance the rapid and uniform heat dissipation of power batteries has become a hotspot. This paper briefly introduces the heat generation mechanism and models, and …

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